What Are Some Applications of Aerospace Cables?

 In Cabling

aerospace cables


The aerospace industry is one of the largest sectors in the United States. It mainly supplies five main markets: missiles, outer space, military aircraft, commercial airliners and general aviation. It boasts a broad product line comprising a wide range of products, from flight vehicles to support systems.

Manufacturers must account for specialized requirements when selecting components for products within their catalog to ensure optimal performance. This may include accounting for such factors as environment, function, and application specifications.

To ensure these specialized requirements are met, manufacturers make use of aerospace cables for their cabling needs.

What are Aerospace Cables?

Aerospace cables are data cables and wire assemblies specifically designed for use in flight vehicles, such as spacecraft and aircraft. These cables are typically used for signal transmission and can be used for data applications, communication, or even in-flight entertainment. Some of the most common aerospace cables include:

  • Fiber channels
  • Universal serial bus (USB) cables
  • Ethernet cables
  • Fiber channels
  • Serial ATA cables

An aerospace cable differs from a regular cable in many ways due to the extra specifications and standards it has to meet. As such, cables are produced with less mass, higher durability, and higher resistance to harsh environments.

Applications of Aerospace Cables

Aerospace cables are versatile components that can be used in various applications within the aerospace industry. These include the following:

Avionics Systems

Avionics refers to electronic systems used aboard aircraft. They perform a crucial role aboard modern aircraft as they enable the transmission of critical data between systems. From the cockpit system display to providing pilots with vital information to allow the seamless conveying of information, aerospace cables ensure seamless connectivity for safe flight operations.

Flight Control Systems

An aerospace cable plays a pivotal role in flight control. For every command the pilot initiates, cables make it possible to convert them into precise movements of control surfaces like elevators, rudders and ailerons. It ensures that even the pilot’s most subtle adjustments accurately translate into aircraft maneuvers, providing stability and control.

Spacecraft Communication

During space missions, astronauts must communicate with mission control on Earth for instructions and relaying of data. Aerospace cables make it easier to communicate with mission control, enabling astronauts to transmit telemetry data, scientific observations and receive instructions. This allows operators to monitor and control the mission’s progress.

Satellite Payloads

Aerospace cables ensure that all scientific instruments, cameras and other onboard equipment operate efficiently as the mission progress. These are made possible through the connections established using cables to power these instruments and payloads onboard satellites.

Power Distribution

In addition to connecting satellite payloads, aerospace cables also act as a conduit for powering spacecraft, aircraft and satellites. They connect power sources to critical systems, including avionics, lighting, communication equipment and propulsion systems.

Engine Monitoring

Aerospace cables facilitate communication between aircraft engines and monitoring systems. They allow engineers to receive real-time data on engine health, performance, and efficiency, helping prevent potential malfunctions.

Aircraft Lighting Systems

From exterior navigation lights that ensure safe flight paths to interior cabin lighting that enhances passenger comfort, aerospace cables enable reliable power distribution to lighting systems in aircraft.

Sensor Networks

Aerospace cables connect sensors that monitor crucial parameters, such as temperature, pressure and fluid levels. These sensors provide real-time data to pilots and operators, allowing them to make informed decisions about aircraft or spacecraft operations.

Tether Systems in Outer Space

The role of aerospace cables onboard spacecraft can go beyond data connections and establishing communication channels. They also help with security involving tether systems connecting multiple spacecraft or components. These tethers can be used for various purposes, such as generating electricity through orbital motion or maintaining relative positions between spacecraft.

In-Flight Entertainment Systems

Aerospace cables link in-flight entertainment systems to passenger seats, delivering audio, video, and data content to passengers during their journey. This technology enhances the passenger experience and contributes to a more enjoyable flight.

Elevate Your Custom Cabling Capabilities With Carrio Cabling

Carrio Cabling supplies your custom cabling needs to help you reach your business goals and equip your organization with the right tools to build success. Whether you are involved in the aerospace industry or other sectors, we tailor our cabling solutions to your specific needs to help you reach your goals.

For your custom cabling needs, don’t hesitate to get in touch with our experts to learn more about available solutions that can help address your needs. You can reach us by giving us a call at 1-800-251-4391 or through our online form.

Contact Us

We're not around right now. But you can send us an email and we'll get back to you, asap.

Not readable? Change text. captcha txt